Email: info@jxonvalve.com

Forged Stainless Steel Flanged Ball Valve

JXON forged steel ball valves are our advantaged products, we can not only export complete ball valves but also export as parts.

Port size :
1/2"-2"(DN15-DN50)
Pressure :
PN16-PN100(CL150-900)
Structure :
Floating Type, Soft Seat or Metal seat
Medium :
water, petroleum, long -distance pipeline, chemical, paper making, pharmaceutical, electric and other applications
Temperature :
-29℃ ~ 425℃
Body material :
Stainless Steel(F304, F316), Carbon Steel (A105)
Connection :
Flanged End
Feature :
2PC, forged
Forged Stainless Steel Flanged Ball Valve
Forged Stainless Steel Flanged Ball Valve Forged floating ball valves

Forged Stainless Steel Flanged Ball Valve

What are Forged stainless steel ball valves?

Jxon forged stainless steel ball valves are made of stainless steel, which is a versatile material with good corrosion resistance, heat resistance, low temperature strength and mechanical properties.

For the forged valve body, we usually heat the billet steel to a certain temperature and then extrude it using multi-directional die forging or open-die forging with stainless steel. The forged stainless steel ball valve can have a structure of either 2PC and 3PC. Material such as A105, F304, F304L, F316, F316L are available.

According to the ball type, it can be divided into floating forged ball valves and trunnioin forged ball valves. Jxon's forged stainless steel ball valve is used in long-distance oil and natural gas pipelines as well as other high-pressure industrial pipelines. 

Materials of forged stainless steel ball valves parts

No. Name of Part Carbon Steel Series Stainless Steel Series Low Temperature Steel Series
1 Cap A105 F304/F316 LF2/F304/F316
2 Gasket Graphite +
Stainless Steel
Graphite +
Stainless Steel
Graphite +
Stainless Steel
3 Seat PTFE, RPTFE PTFE, RPTFE PTFE, RPTFE
4 Nut A194 2H A194 8/8M A194 7
5 Bolt A193 B7 A193 B8/B8M A320 L7
6 Ball A105+HCr/ENP A182 F304/F316 A182 F304
7 Antistatic Device Stainless Steel+Spring Stainless Steel+Spring Stainless Steel+Spring
8 Valve Body  A105 F304/F316 LF2/F304/F316
9 Stem A182 F6a A182 F304/F316 A182 F6a
10 Packing Gland A105 F304/F316 LF2/F304/F316
11 Back-up Ring 304/316/Copper 304/316/Copper 304/316/Copper
12 Packing Graphite+PTFE Graphite+PTFE Graphite+PTFE
13 Stopper Q235A Q235A Q235A
14 Stud Bolt A193 B7 A193 B8/B8M A320 L7
15 Circlip 65Mn 65Mn 65Mn
16 Handle A216 WCB,Aluminium Alloy A216 WCB,Aluminium Alloy A216 WCB,Aluminium Alloy

 

Main performance specifications of forged stainless steel ball valves

Nominal Diameter (CL) CL150 CL300 CL600 CL900
Test Pressure Body Strength 3.0Mpa 7.5Mpa 15.0Mpa 22.5Mpa
High Pressure Seal (Water) 2.2Mpa 5.5Mpa 11.0Mpa 16.5Mpa
Low Pressure Seal(Air) 0.6Mpa 0.6Mpa 0.6Mpa 0.6Mpa
Suitable Temperature -29℃~425℃
Media Air, Steam, Water, Oil, Acid, Alkali, Salt, Etc.(media without excessive particle impurities.)
Drive Mode Handle, Worm Gear, electric actuator, Pneumatic Actuator, Hydraulic Actuator


Forged stainless steel ball valves features:

1.Jxon's forged stianless steel ball valves can be either floating or trunnion type. Trunnion type forged ball valves are typically used for high pressure applications, while floating forged ball valves are suitable for low and medium pressure.

2.Two-piece and three-pieces valve bodies are available for forged stainless steel ball valves. The 3PC type is usually used for high pressure and large dimentions applications.

3.During thermal cycling and deformation processes, the steel's grain moves, and forging causes metallurgical changes, recrystallization, and grain refinement. Forged steel undergoes stress relief and improves impact and shear performance.

4.Triple protection design:  Anti-static device, Fire safe design, Blow-out proof

 

Standard of forged stainless steel flanged ball valves

Standard Specifications for ANSI CLASS 150/600 Flanged Ball Valve
Design and Manufacture Standard API 6D/ASME B16.34
Wall Thickness Standard API 6D/ASME B16.34
Face-to-Face Dimension Standard API 6D/ASME B16.34
Flange End Dimension Standard ANSI/ASME B16.5 (1/2” to 2”)
Inspection & Testing Standard API 6D/API 598
Fire Safe Design Standard API 607/BS 6755
Material Standard Nace MR 0175

 

Standard Specifications for DIN PN16/40 Flanged Ball Valve 
Design and Manufacture Standard EN1983, EN12516-1
Flange End Dimension Standard DIN2543-2545, EN1092-1,  PN16/40
Face-to-Face Dimension Standard DIN3202-F1, EN558-1
Inspection & Testing Standard DIN3230, EN12266-1

 

Features of forged stainless steel flanged ball valve

Full Port 1/2"-2"(DN15-DN50)
Flanged End Working Pressure PN16/100, Class 150/900
Handle with Lock Device Optional
ISO5211 High Platform Optional
   

Valve seat temperature of soft seated forged stainless steel flanged ball valves

PTFE -29℃~150℃
PEEK -50℃~250℃
PPL -40℃~260℃

 

Valve body temperature of forged stainless steel flanged ball valves

Carbon Steel Valve Body(WCB) -29℃~425℃
304 Stainless Steel Valve Body -268℃~649℃
304L Stainless Steel Valve Body -268℃~649℃
316 Stainless Steel Valve Body -268℃~649℃
316L Stainless Steel Valve Body -268℃~649℃

 

Why choose JXON forged stainless steel flanged ball valves?

1. We have advantages in production cost and delivery time for this multi-directional die forged steel ball valve.

We compared our multi-directional die forged steel ball valve with similar products on the market and found that we can save at least 15% in cost. Because we have independently researched and developed multi-station drilling equipments, this equipment can produce 8 valve bodies at the same time. Drilling time and labor costs are greatly reduced, which also shortens the delivery time.

2. At present, we have molds of multi-directional die forged steel ball valves from DN15 to DN50(1/2"~2"), If you require a larger size, please do not hesitate to contact us. Our professional technical team will provide you with a solution.

 

FAQ

Q: Are you a trading company or a manufacturer?

A: Yes, we are a professional ball valve manufacturer and can offer you the best price.                    

 

Q: Can you provide OEM services?

A: Yes. 

 

Q: What about the packing?

A: Normally, we pack ball valves in plywood cases.        

 
Q: What is the minimum order quantity ( MOQ )?

A: The amount for one order needs to be greater than 1000 dollars and the quantity of one size product needs to be exceed 10pcs.                  

 

Q: What are payment terms?

A:30% of the payment is required as a deposit, and the remaining balance must be paid before shipment.

 

Q: Are samples available?

A: Yes.
 

Forged stainless steel flanged ball valve pictures